Manufacturing Engineering Lifecycle Services

Manufacturing-Engineering-Lifecycle-Services

Our Manufacturing Engineering Lifecycle Services cover the complete journey from digital design to production and inspection.

We combine engineering expertise, advanced CAD/CAM tools, and process optimization to help OEMs and Tier-1 suppliers achieve faster manufacturing cycles, superior quality, and reduced costs.

CAD Design & 3D Modelling

Our CAD design services transform ideas into production-ready 3D models and detailed 2D drawings. We ensure every design is optimized for manufacturability, performance, and cost.

 

  • 3D modelling and drafting using CATIA, NX, SolidWorks, and Creo
  • Design for Manufacturing (DFM) and Design for Assembly (DFA) reviews
  • Legacy drawing conversion and model-based definition (MBD)
  • Tolerance analysis, GD&T, and assembly validation

CAM Programming & CNC Machining Support

We provide end-to-end CAM programming services to convert designs into precise CNC toolpaths for components of any complexity.

 

  • 3-axis, 4-axis, and 5-axis CNC programming for aerospace and precision parts
  • Toolpath optimization for cycle time reduction and material efficiency
  • Ability to work with Aerospace materials such as Aluminium, Steel, Titanium, Nickle based alloy, Composite etc
  • NC code validation and virtual machining simulation

Tooling Design & Development

Our tooling design services enable consistent, high-quality manufacturing through innovative and ergonomic tooling solutions.

 

  • Design and detailing of jigs, fixtures, gauges, and assembly tools
  • Machining, sheet metal, and composite fixture design
  • Tool validation using digital mock-ups and tolerance simulation
  • Rapid prototyping and pilot tool qualification
Tool-Design-and-Development

Methods & Process Engineering

Our methods and process engineering team ensures that every manufacturing step is standardized, lean, and production-ready.

 

  • Process plan creation and routing definition
  • Manufacturing Bill of Material (MBOM) and work instruction generation
  • Line balancing, time studies, and layout optimization
  • Lean manufacturing, Six Sigma, and process improvement initiatives

CMM Programming & Metrology Services

We deliver CMM inspection and programming services to ensure precise dimensional validation for critical aerospace and industrial parts.

 

  • Offline and online CMM programming (PC-DMIS,Calypso etc.)
  • Fixture-based and free-state part measurement
  • Support for FAI and PPAP inspections
CMM-Programming-and-Metrology

First Article Inspection (FAI) Services

We offer comprehensive FAI services to verify product conformity before serial production, ensuring complete compliance with AS9102 and OEM standards.

 

  • FAI documentation and AS9102 report preparation
  • 3D model-to-part correlation and data verification
  • Cross-functional review and approval support
  • Customer audit and qualification assistance
First-Article-Inspection

Production Support & Continuous Improvement

Our production support engineering services ensure consistent manufacturing performance and continuous improvement across programs.

 

  • On-site NC programming and troubleshooting support
  • Process optimization and cycle time reduction
  • Root cause analysis and corrective action (RCCA)
  • Support for design updates, rework, and repair documentation