Aircraft Manufacturing & Maintenance Centre - Facilities

Assembly Hanger

  • Dimension : 70 m x 30 m x 8 m
  • 2 x Overhead Cranes
  • Pneumatic Supply lines

Machining

  • 5 Axis, CNC, Twin Spindle, Horizontal, High Speed Profiling Center (AB Marwin)
    - 66 HP Spindles, RPM available from 5,000 to 24,000 rpm
    - 3 x 90 Degree Tilt Up Pallets with Vacuum Holding system
    - Travel: X Axis 187 Inch, Y Axis 101 Inch, Z axis 48 Inch
  • 4 Axis, CNC Vertical Machining centre
    - 450 mm x 900 mm
  • 3 Axis Knee Type Milling Machine
    - 315 mm x 1555 mm
  • 3 Axis, CNC Turning Centre
    - 290 mm dia turnin
    - 150 mm x 500 mm
  • 3 Axis, Turning Machine
    - 400 mm dia turning
    - Spindle centre – 1000 mm
  • Radial Drilling Machine
  • DEA 3D CMM Specification
    Measuring Range
    - X Axis : 250 Inch (6.35 M)
    - Y Axis : 100 Inch (2.54 M)
    - Z Axis : 72 Inch (1.82 M)

Sheet Metal

  • Rubber Pad Press
    - 6500 Tons, 10,000 PSI
    - Bed Size 36 7/8 "x 58 7/8 x 16" Thick
    - Max draw depth 12"
  • Rubber Die Press
    - 350 Tons
    - Bed Size 1500 mm x 1000 mm
  • Hydraulic Press
    - 100 Tons
    - Bed Size 1000 mm x 1000 mm
  • 3 Axis CNC Router
    - Bed Size - 218" X 54"
    - Milling & Drilling attachment
  • Fixed Head Router
    - 2000 mm X 1500 mm
    - CNC press brake
    - 3 Axis. 325 mm long
  • Guillotine Machine
    - 300 mm long
  • Rolling, Bending, Wheeing & Shrinking Machines
  • Alodine, Anodizing and chemical Milling
    - Bath Tanks 3000 mm X 750 mm X 2500 mm (Lenght X Breadth X Depth)
    - Electrically heated to 850 with 125 KW rating
    - Milling Rate 1.0 mm + 0.1 mm / hour

Heat Treatment

  • Convection Type, Air Circulating Furnance.
    - Chamber Size - 2000 x 1000 x 1000, 54 KW
    - Temp. Range 0-600 Deg C
    - Temp Control +/- 5 Deg and recorder with interval of sec to hour
  • Muffle Furnace
    - Chamber Size 1000 mm x 500 mm x 500 mm
    - Temp. Range 0-1000 Deg C.
    - Temp Control +/- 10 Deg with recorders Testing

Testing

SR No Facility Remarks
1 Magnaflux NDT For Magnetic ferrous component's surface discontinuities
2

Zyglo Fluorescent Penetrant testing facility

For Non-Magnetic Ferrous and Non-Ferrous Sheet metal Weld-ments
3 Proof loading facility For Aircraft control cables
4 Viscosity Checking facility For Aircraft Paints
5 Humidity Tester For Atmospheric Control of Aircraft Paint-shop
6 Thermocouple Calibration Facility For All Thermocouples in-house Furnaces
7 Salt spray test facility For Testing of Corrosion preventing coatings of Aluminium Alloys
8 Rockwell Hardness Tester For Testing Hardness
9 Conductivity Tester For Checking Anodized coatings
10 CAD plating & Paint thickness tester For Measuring Coating Thickness

Surface Treatment

  • Chromic Acid Anodizing
    - Size 1825 mm x 760 mm x 760 mm
    - Effective Length 1500 mm x 600 mm.
    - MIL-A-8625 Type I
  • Chromate Treatment (alodine)
    - Size 1825 mm x 760 mm x 760 mm
    - Effective Length 1500 mm x 600 mm.
    - MIL-C-5541, Class IA, NOR5.310-6
  • Cadmium Plating
    - Size 600 mm x 500 mm x 500 mm
    - QQ-P-416, NOR5.310-8
  • Chrome Passivation
    - NOR5.310-8
  • Paint Booth
    - Size - 4m x 4m x 3m height
    - Oven Drying.

Welding

  • Heliarc TIG Welding Machine
  • Seam & Spot Welding Machine
  • 3000 x 1200 x 3000 mm

Composites

  • Auto Clave
    - 72” Dia. x 16’ long Autoclave Vessel
    - 1500mm wide x 3500 mm long.
    - 10 Bar Working Pressure.

Vacuum Forming

  • Air Circulating Oven
    - Size 1380 mm x 1185 mm x 2490 mm
    - 15 KW, Programmer with 32 Kb memory
    - Digital Temp Indicator
    - Vacuum Pumps
  • Thermo Former
    - 750 mm x 750 mm
  • CNC cloth cutting machine
    - Table size 3' x 6'

Avionics Lab and Electrical Looming

  • Ground testing of communication systems and flight instruments.
 
     
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