Aircraft Manufacturing & Maintenance Centre Aircraft Manufacturing & Maintenance Centre
Aircraft Manufacturing & Maintenance Centre - Organization
Ø Aircraft Manufacturing & Maintenance Centre - Facilities

Assembly Hanger
• Dimension : 70 m x 30 m x 8 m
• 2 x Overhead Cranes
• Pneumatic Supply lines
Machining
• 5 Axis, CNC, Twin Spindle, Horizontal, High Speed Profiling Center (AB Marwin)
-  66 HP Spindles, RPM available from 5,000 to 24,000 rpm
-  3 x 90 Degree Tilt Up Pallets with Vacuum Holding system
-  Travel: X Axis 187 Inch, Y Axis 101 Inch, Z axis 48 Inch
• 4 Axis, CNC Vertical Machining centre
-  450 mm x 900 mm
• 3 Axis Knee Type Milling Machine
-  315 mm x 1555 mm
• 3 Axis, CNC Turning Centre
-  290 mm dia turning
-  150 mm x 500 mm
• 3 Axis, Turning Machine
-  400 mm dia turning
-  Spindle centre 1000 mm
• Radial Drilling Machine
• DEA 3D CMM Specification
   Measuring Range
-  X Axis : 250 Inch (6.35 M)
-  Y Axis : 100 Inch (2.54 M)
-  Z Axis : 72 Inch (1.82 M)
Sheet Metal
• Rubber Pad Press
-  6500 Tons, 10,000 PSI
-  Bed Size 36 7/8 "x 58 7/8 x 16" Thick
-  Max draw depth 12"
• Rubber Die Press
-  350 Tons
-  Bed Size 1500 mm x 1000 mm
• Hydraulic Press
-  100 Tons
-  Bed Size 1000 mm x 1000 mm
• 3 Axis CNC Router
-  Bed Size - 218" X 54"
-  Milling & Drilling attachment
• Fixed Head Router
-  2000 mm X 1500 mm
-  CNC press brake
-  3 Axis. 325 mm long
• Guillotine Machine
-  300 mm long
• Rolling, Bending, Wheeing & Shrinking Machines
• Alodine, Anodizing and chemical Milling
-  Bath Tanks 3000 mm X 750 mm X 2500 mm (Lenght X Breadth X Depth)
-  Electrically heated to 850 with 125 KW rating
-  Milling Rate 1.0 mm + 0.1 mm / hour
Heat Treatment
• Convection Type, Air Circulating Furnance.
-  Chamber Size - 2000 x 1000 x 1000, 54 KW
-  Temp. Range 0-600 Deg C
-  Temp Control +/- 5 Deg and recorder with interval of sec to hour
• Muffle Furnace
-  Chamber Size 1000 mm x 500 mm x 500 mm
-  Temp. Range 0-1000 Deg C.
-  Temp Control +/- 10 Deg with recorders Testing
Testing
SR No Facility Remarks
1 Magnaflux NDT For Magnetic ferrous component's surface discontinuities
2

Zyglo Fluorescent Penetrant testing facility

For Non-Magnetic Ferrous and Non-Ferrous Sheet metal Weld-ments
3 Proof loading facility For Aircraft control cables
4 Viscosity Checking facility For Aircraft Paints
5 Humidity Tester For Atmospheric Control of Aircraft Paint-shop
6 Thermocouple Calibration Facility For All Thermocouples in-house Furnaces
7 Salt spray test facility For Testing of Corrosion preventing coatings of Aluminium Alloys
8 Rockwell Hardness Tester For Testing Hardness
9 Conductivity Tester For Checking Anodized coatings
10 CAD plating & Paint thickness tester For Measuring Coating Thickness
Surface Treatment
• Chromic Acid Anodizing
-  Size 1825 mm x 760 mm x 760 mm
-  Effective Length 1500 mm x 600 mm.
-  MIL-A-8625 Type I
• Chromate Treatment (alodine)
-  Size 1825 mm x 760 mm x 760 mm
-  Effective Length 1500 mm x 600 mm.
-  MIL-C-5541, Class IA, NOR5.310-6
• Cadmium Plating
-  Size 600 mm x 500 mm x 500 mm
-  QQ-P-416, NOR5.310-8
• Chrome Passivation
-  NOR5.310-8
• Paint Booth
-  Size - 4m x 4m x 3m height
-  Oven Drying.
Welding
• Heliarc TIG Welding Machine
• Seam & Spot Welding Machine
• 3000 x 1200 x 3000 mm
Composites
• Auto Clave
-  72 Dia. x 16 long Autoclave Vessel
-  1500mm wide x 3500 mm long.
-  10 Bar Working Pressure.
Vacuum Forming
• Air Circulating Oven
-  Size 1380 mm x 1185 mm x 2490 mm
-  15 KW, Programmer with 32 Kb memory
-  Digital Temp Indicator
-  Vacuum Pumps
• Thermo Former
-  750 mm x 750 mm
• CNC cloth cutting machine
-  Table size 3 x 6
Avionics Lab and Electrical Looming
• Ground testing of communication systems and flight instruments.
© 2011 Taneja Aerospace & Aviation Ltd. All rights reserved. Designed & Maintained by Kairee Systems.